Material Qualification Tests
Material qualification tests are those in which we evaluate the physicochemical properties of materials (such as metals, glass, plastics, or coatings) and the functionality of components in order to validate whether they meet the technical requirements of the product in which they will be used.
These tests allow us to obtain reference values for the key parameters of a material or component, enabling the prediction of their behaviour throughout the product’s life cycle. They also make it possible to optimise raw materials in terms of functionality and cost in the final component, as well as to document their quality in the event of field failures, providing a solid basis for claims to raw material suppliers.
At INFINITIA, we analyse and evaluate material and component properties while considering service conditions and potential failure modes. We are specialised in material and component qualification, helping our clients develop solutions fully adapted to their industrial applications.
Material Qualification Testing. What is it for?
We optimise both the cost and durability of components. Material qualification testing helps determine which material, and with which specific characteristics, should be used in a given application. It also allows the validation of more cost-effective alternatives that meet the same technical requirements. We select materials by verifying their mechanical properties, resistance to corrosion, wear behaviour, and other relevant characteristics.
With a strong scientific approach, we characterise materials and evaluate them according to international standards as well as sector- or region-specific regulations. All analyses are performed considering the real service conditions of the component. In addition, these tests allow us to anticipate potential failure mechanisms by identifying critical material parameters and enabling design improvements that prevent failure.
In which sectors are they applied?
Material qualification is relevant across all industrial sectors. However, in the automotive industry, where quality and safety standards are particularly strict, the correct definition and execution of qualification processes are essential. As a result, both raw materials and components are routinely subject to qualification testing.
At INFINITIA, we carry out material qualification tests for a wide range of industries. In manufacturing sectors such as household appliances, where mass production is involved, it is essential to optimise costs without compromising quality. Therefore, qualification testing is in high demand.
Specific qualification testing at INFINITIA
In addition to performing standard qualification testing of materials and components in accordance with regulations, INFINITIA also develops custom qualification tests when required. We adapt the testing methodology to your needs.
We analyse every detail, leveraging our expertise in Forensic Engineering. Our approach allows us to anticipate failure mechanisms and focus on the parameters that are truly critical for both the material and the component. We work with a high level of technical rigour, supported by experience and in-depth knowledge.
Advantages of a material qualification test of parts or components
Once the product requirements are known, we help you choose the most suitable materials for each component. In addition to being able to approve the product according to current regulations, approval tests allow us to choose the optimal material for its manufacture.
We save companies time and costs, as we anticipate failure mechanisms. Thanks to this INFINITIA service, we can anticipate possible future problems or failures by optimizing materials for their applications.
Another advantage of this type of tests that we carry out in our laboratory is the approval of new suppliers. Through this process, we advise you to jointly search for new suppliers that fully meet your needs. Find out more now!
Examples of our material qualification work
INFINITIA is your material qualification laboratory. We are experts in the qualification of materials and components through the definition and execution of advanced validation testing.
Below are some examples of qualification projects we have carried out:
In this case, using Reverse Engineering we analysed the properties of a steel so that our client could decide on the search for a new supplier for its parts with high technical requirements.
For this work, we adapt and apply the relevant standards for the sector to set up a suitable testing environment, and evaluate the behaviour of these materials under adverse humidity conditions. In this way, we ensure the quality and reliability of the insulating materials.
To achieve a more resistant and safe product, it is necessary to carry out this type of approval tests, which allow us to know the durability and reliability of the components and materials in the face of extreme thermal variations without suffering significant damage.
In this case, the products to be approved were surgical implants. The approval of these materials had to be done under the ISO 10993-1 standard in order to guarantee their safety and efficacy for clinical use. The Forensic Engineering team not only carried out approval tests on the materials, but also reviewed the manufacturing and sterilization processes of the implants.
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